Technical Advisory for Mass Production Plant for 6 GWh Cells and Modules for ESS in Italy
Project Overview
Bonsai Technology served as the technical advisor for a client developing a 6GWh mass production plant focused on lithium-ion cells and modules for Energy Storage Systems (ESS). Our role involved guiding product development, optimizing manufacturing technology, and assessing equipment suppliers to ensure efficient production and high-quality output.
Client Challenges
- Product Development: Required expert advice to refine product designs for large-scale manufacturing.
- Manufacturing Technology: Needed advanced technology solutions to enhance production efficiency and quality.
- Equipment Supplier Selection: Sought guidance in evaluating and selecting the best equipment suppliers for reliability and cost-effectiveness.
Solution Provided
- Product Development: Assisted in optimizing cell and module designs for manufacturability and scalability using a Design for Manufacturing (DFM) approach.
- Manufacturing Technology: Recommended and integrated advanced manufacturing technologies to streamline production processes and improve overall efficiency.
- Equipment Supplier Assessment: Conducted comprehensive evaluations of potential equipment suppliers, focusing on performance, reliability, and cost, and provided recommendations for selection.
- Process Development: Developed and optimized production processes to ensure high efficiency and adherence to quality standards.
- Supply Chain Management: Assessed and improved the supply chain to ensure timely and cost-effective procurement of materials and equipment.
Implementation Process
- Design Refinement: Worked closely with the client to refine product designs to meet high-volume production standards.
- Technology Integration: Facilitated the adoption of advanced manufacturing technologies, enhancing production efficiency.
- Supplier Evaluation: Engaged with equipment suppliers to assess and select the most suitable options for the client’s production needs.
- Process Optimization: Collaborated with the client’s engineering team to improve manufacturing processes and implement best practices for high-volume production.
Project Outcome
Our advisory services enabled the client to establish a successful 6GWh mass production plant for ESS cells and modules. Our comprehensive support in product development, technology optimization, and equipment supplier assessment ensured efficient production, high-quality output, and strategic supplier partnerships.