Strategic Planning for a 10 GWh Lithium-Ion Cell Gigafactory Targeting EV Applications in Southeast Asia
Project Overview
Bonsai Technology collaborated with a leading client in the electric vehicle (EV) sector to establish a cutting-edge lithium-ion cell gigafactory. The goal was to address the rising demand for EVs by developing in-house battery cell production capabilities and achieving cost competitiveness.
Client Challenges
- Limited expertise in designing energy-efficient products and implementing a large-scale lithium-ion cell manufacturing facility.
- Necessity for comprehensive solutions to optimize production processes, ensure product quality, establish a reliable supply chain, and adhere to industry standards.
Solution Provided
Bonsai Technology delivered end-to-end consulting services to facilitate the client’s lithium-ion cell gigafactory project:
- Production Plant Layout and Utilities: Designed an optimized plant layout to maximize space utilization and ensure efficient workflow.
- Cell Design for Manufacturing: Developed comprehensive cell design, including JR Cell Components and Cell Assembly Tolerance Chain Calculation, to enhance production efficiency and product quality.
- Process Development: Advanced cell assembly processes, including Laser Welding, Laser Cutting, and Ultrasonic Welding, to refine manufacturing techniques.
- Equipment Requirements: Defined requirements for performance, inspection systems, traceability, process technology, and automation to meet production demands.
- RFQ and Product Traceability Documentation: Prepared documentation to support equipment procurement and ensure industry compliance.
- Equipment Supplier Assessment: Conducted thorough assessments to identify and select reliable suppliers for manufacturing equipment.
- SOP and Quality Management System Evaluation: Established robust operating procedures and quality control systems to maintain product standards.
Implementation Process
Bonsai Technology partnered closely with the client’s team both on-site and off-site throughout the implementation phase, providing expert guidance and support. This collaborative approach ensured seamless integration of solutions and efficient project execution.