Optimization and Start-Up of Pilot Production Line for 18650 Cylindrical Cells – India
Project Overview
Bonsai Technology was engaged as a technical consultant to overhaul and optimize a pilot production line dedicated to manufacturing small cylindrical cells. This comprehensive project aimed to refine the production process, define stringent quality management requirements, and facilitate a successful transition from pilot production to full-scale manufacturing.
Client Challenges
- Process Efficiency: The existing pilot production line is experiencing inefficiencies and limitations that need to be addressed to meet future production goals.
- Quality Management: There is a need to establish a robust quality management system to ensure product consistency and meet industry standards.
- Production Start-Up: Expert guidance is required to manage the transition from pilot production to full-scale manufacturing, including addressing initial production challenges.
Solution Provided
Bonsai Technology is delivering ongoing support and solutions to tackle these challenges:
- Process Optimization: Analysing current production processes and workflows to identify inefficiencies. Implementing process enhancements to streamline operations, improve efficiency, and address bottlenecks.
- Quality Management System Development: Developing a comprehensive quality management framework tailored to the production of small cylindrical cells. Establishing inspection protocols, quality standards, and documentation practices.
- Production Line Layout and Design: Redesigning the pilot line layout to enhance workflow and minimize downtime. Upgrading equipment and workstation setups for improved operational efficiency.
- Start-Up Support: Providing hands-on support during the initial production phase. Overseeing equipment installation, calibration, and testing. Training staff on new processes and quality standards. Addressing and resolving any operational issues that arise.
Implementation Process
- Assessment and Analysis: Conducting ongoing assessments of the production line to identify areas for improvement. Collecting and analysing data to inform optimization efforts.
- Process Redesign and Enhancement: Collaborating with the client to implement process improvements and redesign workflows. Making adjustments based on real-time feedback and performance data.
- Quality System Development: Working to establish and refine a quality management system. Regularly updating quality metrics and inspection protocols to ensure high standards.
- Ongoing Support: Providing continuous support and expertise as the pilot production line evolves. Monitoring production runs, addressing issues, and making necessary adjustments to facilitate a successful transition to full-scale manufacturing.
Project Outcome
The project is actively progressing, with Bonsai Technology working closely with the client’s team to address ongoing challenges and implement solutions. The focus remains on optimizing processes, enhancing quality management, and supporting a smooth transition to full-scale production.