Battery Pack for 2-Wheeler (2W) – Quality Management System and Production Process Development – Spain
Project Overview
Bonsai Technology partnered with a client in the electric 2-wheeler (2W) sector to assist in the development of a battery pack production line. Our role involved defining a comprehensive Quality Management System (QMS), establishing a wire bonding process in production, determining equipment requirements, and serving as an independent auditor for cell suppliers to ensure top-notch quality and reliability.
Client Challenges
- Quality Assurance: Needed to define and implement a robust QMS to ensure consistent battery pack quality.
- Process Development: Required expertise in developing a reliable and scalable wire bonding process for battery pack production.
- Equipment Selection: Sought assistance in specifying equipment requirements that would meet production standards while optimizing costs and efficiency.
- Supplier Audit: Required an independent auditor to evaluate and assess cell suppliers to ensure they met the client’s stringent quality and performance standards.
Solution Provided
- Quality Management System (QMS): We designed a tailored QMS to ensure consistent product quality and easy traceability of production processes.
- Wire Bonding Process: Developed a robust wire bonding process for reliable battery assembly, incorporating quality checks along the way.
- Equipment Requirements: Identified and specified the machinery needed for production, focusing on automation, performance, and cost-efficiency.
- Supplier Audits: Conducted independent audits of cell suppliers to ensure they met the required quality and performance standards.
Implementation Process
- QMS Rollout: Worked closely with the client’s team to implement the QMS and provided ongoing support for integration.
- Process Validation: Conducted tests to ensure the wire bonding process was effective, optimizing it for increased efficiency.
- Equipment Selection: Helped the client procure and set up the necessary equipment for smooth, scalable production.
- Supplier Monitoring: Audited and provided feedback on suppliers to ensure they aligned with the client’s quality expectations
Project Outcome
With Bonsai Technology’s guidance, the client successfully established a scalable and efficient battery pack production line. The introduction of the QMS improved product quality, while the optimized wire bonding process and well-defined equipment ensured cost-efficient production. Our supplier audits helped secure partnerships with high-quality cell suppliers, enabling the client to deliver reliable battery packs to the market.